ADC Formulation Development

Around 600 ADCs are currently in clinical development*, ADCs are transforming the landscape of targeted therapies and offering innovative solutions across oncology and non-oncology indications, driving the advancement of innovative treatments.

ADC formulation development is crucial in turning the potential of these pipeline into tangible clinical benefits. However, challenges remain,including maintaining consistent quality, overcoming formulation complexities, and scaling production. The demand for flexible, efficient, and scalable ADC formulation development solutions is growing.

At ChemExpress, we offer tailored, effective and stable ADC aqueous injection and lyophilized formulation development services that align with your Target Product Profile (TPP),enabling your therapies to navigate challenges, differentiate in the market and accelerate their path to success.

*Source: Beacon ADC by Hanson Wade 2025

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One-Stop ADC
CDMO Service

ChemExpress offers integrated services spanning from Payload-Linker to ADC DS&DP, enabling efficient scale-up and seamless technology transfer, effectively reducing management and transition costs.

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Extensive Project Experience
& Comprehensive Inventory

Over 160 ADC projects have been delivered, including over 60 CMC projects, 5 BLA projects, and 1 commercial project. 15 ADC payloads and related intermediates are registered with the FDA as DMFs.

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Expert Scientific
Team

Our team of over 500 scientists provides comprehensive support from R&D to commercialization, ensuring high-quality, scalable solutions for your ADC pipeline.

Our Services

Partner with us for streamlined ADC formulation development, from early-stage preformulation through to scalable production. Our tailored solutions minimize risks, accelerate timelines, and expedite your innovations to market faster.

Our Service Scope Includes

Preformulation

  • Solubility & Stability Profiling
  • Drug-Likeness Evaluation

Prescription Screening

  • Buffer System Optimization
  • Stabilizer Screening
  • Excipient Screening

ADC Formulation Development

  • Aqueous Injection & Lyophilized Formulation Development
  • ADC Lyophilization Cycle Development & Optimization
  • ADC Formulation Process Development
  • Stability of Use Experiments
  • Bacterial Retention Validation
  • ADC Formulation Process Characterization

Why Partner with ChemExpress

One-stop Service

Seamless integration from payload-linker to ADC drug substance and ADC formulation optimization, ensuring enhanced stability, efficacy, and scalability at each development stage,while effectively reducing management and transition costs

Customized Formulation & Design of Experiment

Optimize formulation to improve drug characteristics, streamline production, and give your product a competitive market edge

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Optimized Production Capacity

Advanced lyophilized formulation technology, with fully equipped lines for 2ml, 20ml, 50ml aqueous injections and lyophilized, ensuring timely delivery

Green Chemistry & Sustainability

Lyophilization and excipient systems for enhanced temperature stability, to mitigate dependence on energy-intensive cold chains and enhance sustainability in ADC formulation development

Our Sites

Manufacturing Site

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Chongqing ADC CDMO Manufacturing Site

XDC Process Development and Manufacturing

·   Types: syringe vials aqueous injection, syringe vials lyophilization

·   1 DP filling Line (with Lyophilizer) : 10m²、25m²

·   Annual production capacity: 2 million bottles/year; Annual output: 50

batches.

Case Study

Before Optimization
After Optimization

During the development of the ADC lyophilized formulation, early trials showed abnormal appearance such as wall-sticking, shrinkage, collapse, and crusting. By applying our lyophilization process development platform, one round of lyophilization curve adjustment was performed.

The outcome demonstrated a significant improvement: the lyophilized cake exhibited good appearance with uniform morphology.

FAQs

Liquid formulations are becoming a trend due to their convenience (e.g., subcutaneous injection), but several challenges need to be overcome:

·   Long-term stability (e.g., suppressing toxin degradation, such as VC-MMAE, which has a stability of less than one month at 40°C)

·   Uniformity at low concentrations (ADC clinical doses are often below 1 mg/mL)

·   Aseptic filling processes (to prevent contamination by highly active toxins)

DOE is used for efficient optimization of ADC formulation parameters, such as:

·   Formulation screening: Using Response Surface Methodology (RSM) to analyze the interaction between buffer types, pH, and stabilizer concentrations.

·   Lyophilization process development: Designing temperature gradient experiments (e.g., -40°C to 25°C) to determine the optimal primary drying conditions.

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